• Tech-Clarity's Buyer's Guide for Managing Service Information identifies the biggest challenges of managing service and parts information. It then looks at how Top Performing companies overcome these companies and what they look for in a software solution to support them. One of the top things they do is leverage the information produced by engineering to support the service team. However, the right technology is critical. Please enjoy the summary* below. For the full eBook, please visit our sponsor PTC (free of charge, registration required). How Managing Service Information Helps Your Business In … [ read more ]

    Buyer’s Guide for Managing Service Information (eBook, survey results)
  • Top 5 Ways to Measure Product Innovation, Choosing Metrics to Drive Innovation Performance shares the importance of measuring innovation to improve innovation capability and outcomes. Please enjoy the summary below, or click the report to download a PDF overview (free of charge, no registration required). For the full report, please visit our sponsor, Planview (free of charge, registration required). Why Measure Innovation? Companies know they’ll be rewarded for innovation. They’ve seen that product developers who set the agenda in their market and force their competitors to react have a distinct … [ read more ]

    Top 5 Ways to Measure Product Innovation (white paper)
  • This episode of Tech-Clarity TV explains how food and beverage companies can survive in the digital age as new, agile, innovative companies disrupt their markets.  It shares how these food and CPG companies can use analytics as a competitive tool to better sense and respond to customer needs and gain deeper understanding of their products, processes, and production. This video is part of a series of videos showing how digitalization can help food and beverage companies compete with innovative, digital industry competitors that are disrupting the status quo. The video series is sponsored by Siemens, a … [ read more ]

    The Analytics Opportunity for Food and Beverage in the Digital Age (video)
  • Tech-Clarity’s BOM Management Buyer’s Guide - Boost Performance with Digital BOMs provides criteria for manufacturers to evaluate software solutions to support their Bill of Material and product structure data and processes. Tech-Clarity’s Buyer’s Guides go beyond software functionality to provide a framework of requirements that impact implementation success and long-term ROI, including: Software requirements Implementation Integration User adoption Support Vendor characteristics / attributes Industry or unique business needs Please enjoy the summary below, or click the report to … [ read more ]

    BOM Management Buyer’s Guide
  • This episode of Tech-Clarity TV explains how digital food and beverage companies improve agility, innovation, and productivity through better connectivity between R&D and the plant, streamlined production operations, and analytics. This video is part of a series of videos showing how digitalization can help food and beverage companies compete with innovative, digital industry competitors that are disrupting the status quo. The video series is sponsored by Siemens, a leader in digitalization for the food and beverage industry. For more information, see Tech-Clarity's series of guest posts on how … [ read more ]

    Producing Food and Beverages in the Digital Age (video)

Digital Prototypes – Yes. But for a Manufacturing Plant?


A quick peek into some research on … the use of digital prototyping techniques and technologies to design (and redesign) efficient manufacturing plants. Thumbnail_DP_PlantMost of the times I discuss “digital prototyping” it regards products. But the same concepts apply when using digital prototyping in the plant – namely using digital models to increase design efficiency and get designs right the first time. Today I am happy to share my new report with you, Digital Prototyping in the Plant: Improving Manufacturing Agility with the Digital Factory.

Why Digital Prototyping Now?

Clearly, the economy has been tough on manufacturers across the globe. Today, manufacturers are facing a series of demands to survive today and thrive during the economic recovery. I researched engineering’s role in a survive and thrive strategy from a product perspective earlier this year, noting that Engineering can make short-term impacts on both the top and bottom lines in the near term while innovating to prepare for the future. But what impact does the economic downturn have on manufacturing and plant engineers? In the plant right now, you are probably facing:

  • The need to cut cost
  • The demand to improve efficiency
  • The requirement to adjust to plant or line consolidations, volume/mix changes, and potentially new products
  • Lean resources to accomplish all of the above

What Did the Research Reveal?

Tech-Clarity interviewed leading manufacturers including Android, Robert Bosch, and General Motors on their use of digital prototyping. By leveraging 3D models in their plants, these manufacturers are improving their ability to design and reuse optimal tooling at a detail level as well as optimizing workstations, lines, and plants at a macro level. They are leveraging the tools to validate and optimize changes in a virtual environment before commiting to physical changes. In return, they are able to “find hundreds of issues … early in the process” and ensure smooth production in the plant when modifications are brought online.

One interesting finding was the use of 3D laser scanning to create 3D models of older plants that were likely designed using 2D drawings. In these scenarios, 3D for prototypes is created “using 3D laser scanning (LIDAR) to capture 3D point clouds of existing brownfield sites and pulling those into our CAD models.” This helps to reduce the barrier to entry for digital prototyping in existing plants.

Another interesting finding was the use of digital prototypes to collaborate with tooling suppliers, who are frequently geographically dispersed. With lower travel budgets and short time frames, electronic collaboration can bridge the gap. As one participant said, “This enables engineers collaborating deeply with external design suppliers to see the changes much faster and with less errors than in the 2D world.” Of course digital prototypes also help enable collaboration with design engineers in a concurrent engineering approach to get new products ramped up quickly.

Implications for Manufacturers

Cost saving opportunities are available, and change is inevitable. Manufacturers today have the opportunity to increase their agility and improve efficiency through digital prototyping technology. Please read the report for more recommendations. You may also be interested in a prior report, Leveraging the Digital Factory: Enhancing Productivity from Operator to Enterprise on the use of digital prototyping and Manufacturing Process Management (MPM) and Digital Manufacturing solutions to reduce cost, speed time to market, and improve product quality.

So that was a quick peek into some recent research on digital prototyping in the plant, I hope you found it interesting. Does the research reflect your experiences? Do you see it differently? Let us know what it looks like from your perspective.

Please feel free to review more free research and white papers about PLM and other enterprise software for manufacturers from Tech-Clarity.

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