Identify Bottlenecks and Contributors to Non-Value Added Work
Recognize the Time Required for Check-ins
Understand the Impact of Outdated Information on Changes
Consider the Impact of Outdated Information on Collaboration
Identifying the Top Performers
What Sets Top Performers Apart?
Use Technology to Support Real-Time Communication
Consider the Security Risks of Email
Support Real-time CAD Updates
Conclusion
Recommendations
About the Author
About the Research
Executive Overview
To be successful in today’s market, companies need to keep engineers focused on developing differentiated products that stand out from the competition. Engineers can create this differentiation by developing products that offer higher quality, better performance, and greater innovation at a reasonable price. Unfortunately, engineers report that rather than focusing on this important work, on average, they spend a third of their time on non-value added work. Even worse, 20% of their time is spent working with outdated information, which often leads to wasted effort and rework. Providing engineers with real time access to design data, in the right context, is one way to improve efficiency and streamline engineering decisions.
To determine best practices for accessing design information, Tech-Clarity analyzed survey responses from nearly 250 manufacturers to understand how they manage data, communicate engineering changes, and collaborate with both internal and external members of the development team. The analysis separated respondents into two performance bands based on their ability to hit targets for five product development-related metrics. The “Top Performers” were identified as those who are better than their competitors at quickly and efficiently designing high quality, innovative products that meet cost targets. Then, researchers analyzed what Top Performers are doing differently compared to “Others.”
This report explores best practices for streamlining access to real time design data. It also exposes some challenges manufacturers should be aware of as they strive to maintain a competitive edge in today’s complex and cutthroat environment. With this information, manufacturers can plan for a design environment that will prepare them for long-term competitiveness.The research shows that compared to competitors, Top Performers are nearly 2-times more likely to maintain up-to-date models. The fact that they get real-time updates is supported by PDM/PLM.
[post_title] => Reducing Non-Value Added Work in Engineering
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[post_content] => Issue in Focus: Mastering the Development of Smart Products - Raising Process and Systems Maturity to Improve Quality and Time-to-Market discusses the impacts that developing "smart" products has on product design and development. The report shares best practices for developing these products and managing the complexity arising from the integration of mechanical, electrical, and software design elements into the final product.
Please enjoy the summary below, or click the report or title to download the full PDF (free of charge, no registration required).
For more information from our sponsor please visit the Dassault Systèmes High-Tech Resources Center.
Table of Contents
Introducing the Issue
Improve Mechatronic Product Development Maturity
Define the Target
Plan the Product
Validate Early and Often
Design by Discipline and Validate to Interfaces
Aggressively Manage Change
Enable an Integrated Lifecycle View
Conclusion
Recommendations
About the Author
Introducing the Issue
Products are getting smarter. Today’s “smart” products leverage an intelligent combination of mechanical, electrical, and software to deliver capabilities that simply weren’t achievable with traditional approaches. Products are more responsive, adaptable, interconnected, and portable than ever. The trend is significant. As Tech-Clarity’s Developing Software-Intensive Products indicates, manufacturers have not only increased the amount of software in products over the last five years, but “the importance of software in products and the level of product innovation driven by software have also increased significantly.”
Smart products are compelling to consumers. It’s hard to compete with a car that drives and parks itself or a clothes washer that senses and adjusts to water conditions, fabric types, and dirt levels. Likewise, a medical device that monitors its performance and schedules service when it needs repair offers significantly higher customer value. Benefits will increase even further as smart products become more aware and communicative, such as mobile phones that interact with neighboring devices, appliances, automobiles, and more.
It’s clear why consumers like smart products, but there are even more reasons for manufacturers to love them. As Tech-Clarity’s Systems & Software Driven Innovation concludes, “Leading companies will look to take advantage of (mechatronics) to improve their ability to tailor products, increase reuse, make agile updates to products in the field, reduce product cost, and lower product development cost.” Smart products are the new reality. What impact do they have on engineering and product development?
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Design Data Management Survey
This survey is now closed. We are in the process of notifying the recipients of the gift cards. Thank you for your support. Please feel free to read the resulting report, The Facts about Managing Product Data.
Please share your views on how manufacturers manage their engineering and design data.
If you already completed the survey –> please share with a colleague or on social media using the “Share/Save” options above.
If you haven’t taken the survey –> please:
CLICK HERE TO TAKE THE SURVEY NOW!
Please fill out this questionnaire to receive a free copy of the final report.
In addition, 200 respondents will receive a $10 Amazon gift card. See rules and eligibility requirements below.
The survey should take no more than 10 minutes to complete. Individual responses will be kept confidential.
Rules
To be eligible for this offer, you must be a professional with job responsibilities related to or supporting the development, release, or manufacture of products. Vendors and consultants who sell software, solutions, or services to support product development are not eligible. Students without professional work experience are also not eligible. A valid work email is required to receive the gift card. To verify eligibility, your work email must include the domain of your place of employment. Email addresses will be kept confidential and will not be used for any direct sales or marketing purposes. Duplicate responses will be disqualified. Winners will be notified when the survey is closed.
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[post_content] => [caption id="attachment_3992" align="alignright" width="232"] Developing the STEM Workforce Paper PDF on Tech-Clarity Site[/caption]
Developing the STEM Workforce of the Future: Partnering to Meet the Demand for Engineering and Manufacturing Talent discusses the shortcomings of the current education system in producing a sufficient number of qualified candidates to fill engineering and manufacturing jobs. The study doesn't focus on the gap, but instead identifies some of the causes and explores how manufacturers are developing more qualified candidates by partnering with academics, government, and software vendors. The key finding from the research is that these partnerships are successfully augmenting the current, theoretically-oriented educational approach with hands-on experience.
Please enjoy the summary below, or click the report or title to download the full PDF (free of charge, no registration required, courtesy of Siemens PLM).
Watch the related episode of Tech-Clarity TV, Partnering to Develop the STEM Workforce of the Future.
Table of Contents
Executive Overview
Understand The Implications of the Technical Workforce Gap
Recognize Industry’s Needs and Perspective
Evaluate Current Academic Programs
Evolve Academic Programs
Governments’ Role
Recognize the Growing Role of Software Providers
Partner to Develop the Workforce of the Future
Listen to the Student’s Perspective
Learn from Success Stories – Greenpower
Learn from Success Stories - EcoCAR
Learn from Success Stories - Others
Conclusion
Recommendations
About the Author
Executive Overview
Not too long ago the term “STEM” didn’t mean much to most of us. In recent years, however, numerous studies show that much of the world faces an engineering and manufacturing workforce shortage. This casts a lot of attention on science, technology, engineering, and mathematics (STEM) education. There are a variety of causes for the technical skills gap, including:
Increased demand due to the manufacturing renaissance, recovering economies, and “re-shoring” manufacturing closer to demand driving greater need for technically qualified employees
A large number of skilled, experience employees reaching retirement age
This paper doesn’t go into depth on this gap. This issue has been well documented and discussed at national and international levels. Instead it focuses on the implications of the gap on the manufacturing industry and explores practical solutions to address it. A healthy manufacturing industry demands a reliable pipeline of qualified, capable individuals trained in STEM disciplines. As Vass Theodoracatos, Program Manager, GM Vehicle Engineering STEM Outreach of General Motors simply states, “There is an extreme need for well-trained and innovative talent to enter the workforce, not only for the future needs of General Motors, but for the industry as a whole.” There are many challenges to developing this workforce ranging from garnering interest in STEM at a young age all the way through graduating (and retaining) qualified employees with the right training.
One of the biggest gaps in today’s educational approach to filling the STEM demand, and perhaps the biggest opportunity for improvement in developing the future workforce, is including hands-on experience to augment theoretical learning. “The way people learn is through an applied project where they can apply theory to a very complex problem and add their creativity, ambition, enthusiasm, and the skills of the team,” shares Kristen De La Rosa, Argonne National Laboratory Director of the DOE Advanced Vehicle Technology Competitions. “That’s how they become leaders.”
Industry, academics, governments, and software companies are partnering to help attract, develop, and retain the technical workforce of the future by developing hands-on, real-world learning experiences for students of all ages. These partnerships offer short- and long-term solutions to address the technical workforce gap. One industry insider who has researched this issue extensively is Michael Richey, PhD, Associate Technical Fellow, Engineering Education Research of Boeing. As Dr. Richey shares, “The current state of education is not working. I partner with universities to close gaps in our current workforce.” This paper shares examples of successful partnerships and identifies the common factors that make them successful, including:
Practical, engaging experiences
Real, industrial-strength processes and tools
Involved mentors
Committed leadership and funding
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[post_content] => Tech-Clarity Insight - Creating the Environment to Innovate, How Industry Leaders Put People, Processes, and Technology in Place to Drive Innovation shares our insights and the perspective of three leading companies on how to best create an atmosphere that fosters innovation. The report explains that companies must put a realistic improvement plan in place that covers people, process, and technology if they want to improve innovation performance.
Please enjoy the summary below, or click the report to download a PDF overview (free of charge, no registration required).
For the full report, please visit our sponsor Planview (free of charge, registration required).
You can also view a replay of a related, 30 minute Three Elements Missing From Your Innovation Process webcast presented by Planview (free, registration required).
Table of Contents
Executive Overview
Examining People, Processes, and Technology
Establish a Culture for Innovation
Design Right-Sized Processes for Innovation
Enable Innovation with Lightweight, Flexible Technology
Adopt a Continuous Improvement Approach
Conclusion
Recommendations
About the Author
Executive Overview
Companies want to raise the bar on innovation from incremental improvement to the kind of innovation that shows up in the annual report. Breakthrough innovation is visible to customers, the market, and investors. As Lana Kington, Director of Global R&D Innovation Management for Mead Johnson Nutrition points out, “Whenever our management speaks to investors, they consistently highlight our innovation performance because of its importance to our consumers, our business and our reputation.” Others agree, including Sindy Wilson, Director of Product Portfolio Analytics & Insights for Manheim Auction, “We are the industry leader and we drive innovation, it’s very visible and a very high priority.”
Although innovation is important and gets a lot of attention, too few companies have a realistic plan in place to improve innovation performance. Companies don’t have an environment that fosters innovation and allows them to innovate and commercialize effectively to capitalize on their ideas. We spoke with several leading companies about how they create an environment that fosters innovation. As Manheim’s Wilson states, “You have to be fast to market to be relevant.” Companies need a plan to operationalize innovation to be more predictable, repeatable, and reduce risk. The plan must address three critical elements necessary to foster innovation – people, processes, and technology.
Some may scoff at the simplicity of the “people, processes, technology” message. It probably gets as much lip service as innovation itself. But each element is critically important and there are some special considerations for each related to innovation. For example, some feel processes for innovation can slow them down. “People are always concerned that an innovation process is simply bureaucracy – and that it will slow them down; but that’s not the case,”explains Lana Kington of Mead Johnson. While that may be true, done right innovation processes help guide and streamline innovation execution. “We can have discipline and the flexibility to innovate.”
Technology plays a special role in enabling innovation. “Inevitably software will speed up innovation, you gain back efficiencies tenfold by automating,” explains Immucor’s Erik Greenfield in Tech-Clarity’s Top 5 Misconceptions about Innovation Management Software. Technology helps support standard processes and metrics and provides transparency to consistent information. Good processes and technology also enable facts-based decision-making to move companies away from emotion and gut instinct to a more mature, sustainable approach. While processes and technology are crucial, the research also shows the importance of a strong innovation culture and that processes and technology must be lightweight and flexible to enable but not burden innovators, particularly in early innovation phases.
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[post_content] => Tech-Clarity is conducting a research study on how top performing manufacturers manage their product design process. Past research from Tech-Clarity found that top performers spend 25% less time on nonproductive data management tasks. That gives engineers more time to innovate or allows managers to significantly reduce design cycle times. We are conducting a new research study to explore this further to examine the challenges that impact engineering and design efficiency. Thank you for your interest and your participation in our survey!
The first 25 people who respond will receive a $10 Amazon gift card. Remaining respondents will be entered into a drawing to receive one of 10 $25 Amazon gift cards.*
The survey should take no more than 10-15 minutes to complete, and we will be happy to share a free copy of the report with all respondents.
If you already completed the survey --> please share with a colleague using the "Share/Save" options above.
Individual responses will be used in aggregate form only and will be kept confidential. We may publish comments from those that explicitly agree that we can share them.
* To be eligible for the Amazon gift card offer, you must be a professional with job responsibilities related to or supporting the development, release, or manufacture of products.
If you have any questions, please contact us.
[post_title] => Overcoming Product Design Bottlenecks Survey
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[post_content] => Tech-Clarity’s Michelle Boucher joins Jeff Erno from GE, Bob Maffia from BAE, as well as Bill Ruccio and Kevin Baughan from Dassault Systèmes for an interactive panel discussion on the impact of the file on engineering. The discussion will take place at the Enovia Community Conference in Waltham, MA. The panel will explore the potential for having zero files, considerations and challenges, security implications, and the business impact.
More information can be found about the event at:
http://www.3ds.com/events/single/enovia-community-conference-2014/
[post_title] => Panel Discussion – Achieving Zero Files
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[post_content] => Jim Brown of Tech-Clarity joined Carrie Nauyalis, NPD Solution Evangelist at Planview in this thirty minute webcast. The presentation shared how most companies lack consistency, transparency, and the right culture to successfully innovate and rapidly bring products to market.
View a replay of the 30 minute Three Elements webcast presented by Planview (free, registration required)
[post_title] => Webcast - The Three Elements Missing from your Innovation Process
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[post_content] => Motorola Addresses Conflict Minerals with Compliance Infrastructure explains how Motorola extended the comprehensive platform that allows them to design products for environmental compliance to address US Dodd-Frank act conflict minerals requirements. The eBook explains how the process and software platform that enables Motorola to comply with RoHS, REACH, and other regulations gave them a tremendous head start when the need to track conflict minerals through the supply chain emerged. Motorola takes a leadership position on product compliance in general and this case study demonstrates that conflict minerals is no exception.
Please enjoy the summary below, or click the report or title to download the full PDF (free of charge, no registration required).
For more information on addressing Conflict Minerals, please visit our sponsor PTC's Conflict Minerals Page.
In 2009, Tech-Clarity observed that “Many companies are still addressing compliance on a project basis, and far too many are collecting insufficient information, such as simple letters of compliance, that will fall short of the needs generated by upcoming regulations like REACH. Those with a systematic approach will continue to lead, providing better product compliance at a lower total cost.” Motorola achieved this vision. They can extend their materials compliance capabilities to meet the conflict minerals requirements because they already know what’s in their products, they have a responsive supply chain, and they have adaptable infrastructure and automation in place.
Motorola is well positioned to meet the 2014 reporting requirements and the 2015 demand for part level data when “Undeterminable” filing expires. Motorola is far ahead of many of their competitors because of the infrastructure they have in place. These capabilities enable them to confidently state that they will be ready to comply with Dodd-Frank, as the Motorola Corporate Responsibility Website states, ”Motorola Mobility will be fully compliant with the SEC reporting requirements before the deadline for submission of 31st May 2014.”
Motorola is extending the following key capabilities to confidently meet today’s conflict minerals requirements.
Strong corporate sustainability mindset
Proven, scalable compliance processes
Rich part and supplier data
Responsive supply chain
Comprehensive automation and infrastructure
Experience extending capabilities to new regulations
Tech-Clarity expects Motorola to have better compliance at lower cost due to their sustainable approach.
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[post_content] => Tech-Clarity's Regulatory Explosion Demands Product Development Changes to Ensure Compliance and Reduce Product Risk offers a compelling view of the growth in the number of global product regulations, the expanding scope of these mandates, and the increase in local variations. The graphic also shares the resulting business impact of this complexity and points out important benefits that best practices and enabling software can provide - offering better compliance and reduced risk at lower cost.
Find more information from our sponsor, PTC, on their Regulatory Compliance Resource Center.
[post_title] => Infographic - Regulatory Explosion Demands Product Development Changes
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[post_content] => This ebook, Science Lifecycle Management in the Enterprise Ecosystem, explains the value of Science Lifecycle Management (ScLM) solutions and how they complement other enterprise solutions like Product Lifecycle Management (PLM) and ERP. It provides a quick way to get up to speed on the ScLM vision by sharing insights from Unilever, Johnson & Johnson, and Eli Lilly. The eBook overviews how ScLM integrates scientific functions ranging from electronic lab notebooks (ELN) to informatics and simulation with other solution suites to improve quality, efficiency, compliance, and scientific innovation.
Please enjoy the excerpt below, or click the eBook or title to download the full PDF (free of charge, no registration required).
ERP and PLM are the two primary systems used to enable manufacturing businesses. Tech-Clarity’s research describes the roles ERP and PLM play and how they work alongside other enterprise systems. But the discussion has always stopped short of the lab and the value of R&D – developing and validating new materials, compounds, and processes that are the building blocks for product-level innovation.
The lab is involved in all phases of the product lifecycle. Now, visionary companies are taking a more holistic, integrated view of how science enables the enterprise. An integrated ecosystem of solutions has emerged, Scientific Lifecycle Management (ScLM). ScLM starts in early discovery with capabilities like high throughput science, molecular simulation, and lab notebooks and extends through product development, testing, and validation.
Leading companies are extending the advantage of ScLM by integrating it more broadly into their enterprise processes and systems including ERP and PLM. This eBook shares insights and experience from two companies that have started their ScLM journeys with visions toward fully integrated enterprise ecosystems that support the business of manufacturing, product innovation, and scientific exploration and discovery.
[post_title] => Science Lifecycle Management in the Enterprise Ecosystem
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[post_content] => Issue in Focus - The Evolution of Digital Prototyping - Extending "Right First Time" Value Beyond Design explains that manufacturers must go beyond getting form, fit, and function right to compete in today's global markets. Digital prototyping offers tremendous business benefits by letting designers get innovative products right. But it also allows them to make intelligent tradeoffs to optimize products for sustainability, cost, weight, supply, and more. Digital Prototyping can add significant additional value by allowing companies to get products "right for market" and get manufacturing processes right early in design. The evolution and expansion of 3D design, simulation, and digital prototyping suites now makes these capabilities more accessible.
Please enjoy the summary below, or click the report or title to download the full PDF (free of charge, no registration required).
For more information on digital prototyping and how to improve product performance, visit our sponsor Autodesk's Manufacturing Genius Site.
Table of Contents
Introducing the Issue
Extended Digital Prototyping
The Business Value of Digital Prototyping
Move Beyond Form, Fit, and Function
Pursue Right to Market
Go Beyond Design for Manufacturability
Conclusion
Recommendations
About the Author
Executive Summary
Digital prototyping helps manufacturers get products right the first time by letting them define, design, develop, and validate products in a virtual environment before committing to time-consuming and expensive physical prototyping. The technique enables them to efficiently develop high performance, high quality products and optimize them for form, fit, and function. Formerly accessible only by those with deep pockets and highly trained simulation specialists, digital prototyping has become much more accessible in the last decade due to reduced solution cost and complexity. This ease of access has allowed many manufacturers to take advantage of the significant business value and competitive advantage available from leveraging digital prototyping.
The best product, however, is no longer enough to differentiate and compete in today’s crowded, competitive, global markets. Manufacturers have to be agile to adapt to threats and take advantage of opportunities on a global scale. They must be able to shift production as business strategies dictate, for example moving manufacturing closer to consumers or raw materials or shifting production from developing countries as advantages fade due to changing economic and business conditions. They must be ready to take on new competitors as formerly “low cost” countries take a more direct role in innovating and bringing their own products to market. They must be able to respond to new competitors as they arise, potentially competing with new business models like 3D product models sold to be printed at home via 3D printing. In addition, they must find innovative ways to engage with customers to rise above the noise.
To compete in this environment manufacturers must holistically improve the way they design, develop, produce, and sell products. Status quo is a failing strategy. They have to enhance their ability to innovate and deliver products from concept to customers rapidly, efficiently, and with confidence. Digital prototyping has evolved to meet these needs and now offers manufacturers a significant opportunity to achieve benefits beyond getting product design right up front.
[post_title] => The Evolution of Digital Prototyping
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[post_content] => Tech-Clarity's Design Review Buyer's Guide - Selecting the Right Visualization and Collaboration Solution helps manufacturers develop criteria to evaluate design review software based on a set of high level criteria. Tech-Clarity's Buyer's Guides go beyond software functionality to provide a framework of requirements that impact implementation success and long-term ROI, including:
Software capabilities
Implementation
User adoption
Support
Vendor characteristics / attributes
Industry or unique business needs
Please enjoy the summary below, or click the report to download the PDF (free of charge, no registration required) thanks to our sponsor, PTC.
The Design Review Buyer’s Guide is a reference tool to help manufacturers select the right software to support design review and validation. The guide is composed of four sections covering software functionality, service requirements, vendor attributes, and special company considerations (Figure 1). Each section includes a checklist of key requirements that should be analyzed when selecting visualization and collaboration software to enable and improve design review.
Design review is a proven, low-risk process that helps manufacturers enhance quality, reduce time to market, improve productivity, and bring more innovative products to market. It supports a product development process that solicits input and feedback from a variety of people with varied expertise and points of view. This collaborative approach allows manufacturers to tap into their distributed product expertise and get products right the first time.
Achieving these desirable benefits requires more than sharing CAD files or implementing visualization tools. The guide identifies key business capabilities that must be adopted and the software needed to support them. It goes beyond software functionality to address the broader needs of the business, offering buying criteria that cover product, infrastructure, implementation, service, and business requirements. The guide also touches on special considerations for those with highly complex products and a few special considerations to consider by industry.
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[post_content] => This eBook, A Guide to Manufacturing Transformation, discusses the current resurgence of global manufacturing and shares how ERP and PLM systems help. It offers advice for manufacturers to capitalize on new opportunities presented by the recovery and evolution of the manufacturing industry. The eBook is a collaboration between Cindy Jutras of Mint Jutras and Jim Brown of Tech-Clarity.
Please enjoy the summary below, or click the report to download the eBook (free of charge, no registration required).
Visit this page for more information and a case study on modernizing modern manufacturing, including how cloud systems can help, provided by our sponsors, Autodesk and NetSuite.
The manufacturing industry is undergoing one if its most significant transformations in decades. The years of industrialized nations gaining significant economic advantages from shifting production to low cost, developing nations are coming to an end. Today’s economic landscape and rising wages in formerly low-cost countries make offshoring less attractive.
Developed nations are now “right shoring” their operations and adopting “design anywhere – build anywhere” strategies that allow them to shift work across the globe and produce closer to raw materials or customers. Manufacturers in emerging economies are moving up the value chain to develop more innovative, high quality products. These shifts are causing many changes and creating many opportunities. They are also introducing new competition and new threats.
Manufacturers are turning to systems and automation to help them take advantage of the manufacturing transformation. Enterprise systems are enabling the transformation much the same way Enterprise Resource Planning (ERP) played a significant role in streamlining and re-engineering manufacturing enterprises in the 1990’s. As the bar is raised on expectations from today’s manufacturers, both ERP and Product Lifecycle Management (PLM) can play a significant role in helping companies stay ahead or leapfrog their competition.
The manufacturing transformation is underway. The enterprise systems ecosystem supporting manufacturing is changing as well. Are today’s enterprise systems ready to support this more competitive environment? Will they be within the reach of companies that weren’t able to take advantage of them in the past?
[post_title] => Guide to Manufacturing Transformation - Are Your Enterprise Systems Ready?
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[post_content] => Tech-Clarity Insight The Basics of Managing CAD - When Brute Force Fails and PDM is too Much explains the need to manage CAD files and the current options available to manufacturers. The report analyzes the positives and negatives of manually managed approaches, implementing PDM/PLM, and utilizing cloud-based file management services. The research then reviews the basic necessities of CAD management - controlling, accessing, and sharing files - in order to uncover what a "just the basics" solution requires to determine if there are lower overhead methods (such as cloud services) that can be applied. The report shares the experience of two companies, Hippo Engineering and HemoSonics, that have adopted a cloud based approach to managing CAD files.
Please enjoy the summary below, or click the report to download a PDF overview (free of charge, no registration required).
For the full report, please visit our sponsor, GrabCAD (free of charge, registration required).
Table of Contents
Executive Overview
Understand the Need to Manage CAD Data
Explore CAD Data Management Options
Explore the Options – Manual Approaches
Explore the Options – PDM or PLM
Explore the Options – Cloud File-Sharing
Identify Basic Requirements for CAD Management
Gain Control
Provide Access
Share Your CAD
Get the Basics without the Overhead?
Conclusion
Recommendations
About the Author
Executive Overview
Engineering, by its nature, is a logical and structured discipline. It’s no surprise, then, to see the level of organization that engineers apply to managing their CAD files. Unfortunately, many engineers manage files using meaningful file names on their hard drive. As the number of engineers on a project increases, managing files in a directory structure gets increasingly risky. Simply transforming the directory structure to a shared drive is not enough to manage multiple design iterations and have confidence that you can always find the current version. Or make sure that another designer doesn’t overwrite your hard work. Or really ever expect to find what you are looking for.
Some recognize the shortcomings and risks of a manual CAD management approach, while others are one mistake away from learning the hard way. “An unmanaged approach works OK for one person, but when you ask for something they spend a half a day scrambling to get data together,” cautions Jake Myre, owner of Hippo Engineering. “Then, they end up having a part made for a prototype and find out it’s three versions old. That’s not good.”
Beyond managing their own work, few engineers work in a vacuum. They must coordinate with other designers, contractors, suppliers, prototype shops, contract manufacturers, and others that need CAD data to do their jobs. PDM and PLM are formal, traditional systems designed to help manufacturers control, access, and share their CAD data. But as Tech-Clarity’s Managing Design Data with SharePoint concludes, “Unfortunately, data management solutions have been out of reach … due to cost and lack of IT resources.”
But engineers have to do something. Living in an unmanaged, manual environment is highly inefficient and prone to errors. For companies that have outgrown chaos and are tired of crossing their fingers and hoping they don’t order or produce the wrong part, it’s time for a practical solution. Fortunately, there are more options available today than ever before, including new cloud-based tools. It’s time for a rational discussion to explore the basic requirements for CAD data management and discuss whether they can be achieved without the cost and complexity that make traditional solutions impractical for many smaller manufacturers. This report concludes that a simplified, cloud-based CAD data management approach can provide important benefits with significantly reduced investment of time, money, and IT expertise.
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[post_content] => Tech-Clarity is pleased to announce the expansion of our research team! Industry veteran and former Aberdeen Group Senior Research Analyst Michelle Boucher joins Tech-Clarity as Vice President of Research covering engineering software. Michelle brings a wealth of depth in engineering, product development, and research. For more on Michelle's background please visit her bio page.
As a combined team, we look forward to expanding and deepening our coverage of the product innovation, product development, and engineering software market as we continue our mission to make the value of technology clear to business. Jim Brown, President and Founder of Tech-Clarity says "Michelle brings new depth in research capabilities and market coverage, we are excited to have such a proven analyst joining our team."
Michelle’s research focus will include engineering tools and other software enablers for engineering and product development. Please follow Michelle on twitter and subscribe to Tech-Clarity to read Michelle's research.
For more information or to schedule a briefing please feel free to contact us.
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Michelle Boucher is the Vice President of Research for Engineering Practices for research firm Tech-Clarity. Ms. Boucher has spent over 20 years in various roles in engineering, marketing, management, and as an analyst. She has broad experience with topics such as product design, simulation, systems engineering, mechatronics, embedded systems, PCB design, additive manufacturing, improving product performance, process improvement, and mass customization. She graduated magna cum laude with an MBA from Babson College and earned a BS in Mechanical Engineering, with distinction, from Worcester Polytechnic Institute.
Ms. Boucher began her career holding various roles as a mechanical engineer at Pratt & Whitney and KONA (now Synventive Molding Solutions). She then spent over 10 years at PTC, a leading MCAD and PLM solution provider. While at PTC, she developed a deep understanding of end user needs through roles in technical support, management, and product marketing. She worked in technical marketing at Moldflow Corporation (acquired by Autodesk), the market leader in injection molding simulation. Here she was instrumental in developing product positioning and go-to-market messages. Ms. Boucher then joined Aberdeen Group and covered product innovation, product development, and engineering processes, eventually running the Product Innovation and Engineering practice.
Ms. Boucher is an experienced researcher and author. She has benchmarked over 7000 product development professionals and published over 90 reports on product development best practices. She focuses on helping companies manage the complexity of today’s products, markets, design environments, and value chains to achieve higher profitability.
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[post_content] => Issue in Focus Integrating Product Design and Development Environments - Battling Complexity, Improving Productivity, and Compressing Time
discusses how a well-integrated CAD-PLM platform helps improve engineering and product development performance. This report describes the requirements and capabilities that manufacturers should look for in the latest generation of integrated systems for product design and development.
Please enjoy the summary below, or click the report to download a PDF overview (free of charge, no registration required). For the full report, please visit our sponsor Dassault Systemes (free of charge, registration required).Table of Contents
Introducing the Issue
Take Advantage of Integrated Design Suites
Tap the Value of Integrated Design and Lifecycle Management
Expect Digital Mockups in Real Time
Enable Engineers to Design in Context
Proactively Manage Variant Configurations
Advance Collaboration to Team-based Design
Collaborate in Context at the Team Level
Support the Business of Product Design and Development
Conclusion
Recommendations
About the Author
Introducing the Issue
The status quo for product development is no longer acceptable. Manufacturers have to continuously improve their ability to design, develop, and introduce products around the world or lose relevance to stiff global competition. Today, leading manufacturers compete on speed and innovation. At the same time, they can’t afford escalating complexity to impact their productivity or quality.
Product designers and developers are rising to the challenge. Manufacturers have made significant progress in battling complexity and improving time to market over the last decade. They have adopted platform and modular design techniques. They have learned to connect engineers from around the world to streamline product development. Engineering and enterprise software have played a critical role in these improvements. CAD and CAE have allowed engineers to design products they could only dream about in the past. PLM and digital manufacturing have enabled them to coordinate global design and manufacturing networks to improve productivity, increase speed, and reduce errors. But that is not enough for the future.
The bar is now raised and requires companies to strive toward a new plateau of performance. The product development benchmark for the next decade will be the ability to simultaneously introduce localized products around the globe with increased personalization. To accomplish this, manufacturers will need to compress the time it takes to design global product variants without compromising quality or cost. As if this isn’t enough, they have to do this at the same time they adapt to the complexity of developing smarter, mechatronic products.
Manufacturers are once again looking to their enabling technologies to take them to the next level. Most current engineering software implementations, however, will not support the real-time, concurrent, design-in-context environment required. The current best in class technology offers seamless integration between authoring, analysis, and enterprise tools and allows engineers and product developers to work together in a real-time environment. This paper explores the possibilities available from the latest generation of integrated design and development environments.
[post_title] => Integrating Product Design and Development Environments
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[post_content] => Read Kalypso founding partner George Young and Tech-Clarity President Jim Brown discuss their perspectives on enabling software for NPDI in Consumer Goods Technology's 2014 Readers Choice Awards for New Product Development and Introduction Software.
[post_title] => Kalypso's Young and Tech-Clarity's Brown in CGT Reader's Choice on NPDI Technology
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[post_content] => Tech-Clarity Insight - Consolidating CAD - The Benefits of a Unified CAD Strategy offers insight into the strategic value companies can achieve by standardizing on a single CAD package. The report explains how to calculate an ROI for CAD consolidation based on direct cost savings. Perhaps more importantly, the research identifies a number of strategic benefits achievable by using a single solution across the enterprise.
Please enjoy the summary below, or click the report to download a PDF overview (free of charge, no registration required). For the full report and a downloadable spreadsheet to help you calculate the value for your company please visit our sponsor PTC's for their CAD Consolidation Kit (free of charge, registration required).
Table of Contents
Executive Overview
Lean IT Overhead
Reuse
Collaboration
Enabling the Bigger Product Development Picture
The Corporate Advantage
The IT Advantage
Conclusion
Recommendations
About the Author
About the Research
Executive Overview
Manufacturers must remain vigilant about managing cost in today’s uncertain economic times. Lean IT organizations and budgets lead many to consider the benefits of rationalizing their software systems. One system that manufacturers should consider standardizing is Computer Aided Design (CAD). Even in the best of times, manufacturers should consider standardizing on a single CAD solution. Cost savings are attractive and are certainly attainable through consolidation. Beyond cost savings, though, are even greater strategic benefits.
At the workgroup level, manufacturers can take advantage of better design collaboration and CAD model reuse. Broader benefits include the ability to share best practices across teams. The ability to unify product development processes and data across the enterprise is even more strategic. Common processes and centralized data are particularly advantageous as a part of a full system for product design and development that supports design, analysis, data management, product compliance, documentation, and other related innovation tools.
At the highest level, standardizing CAD software offers corporate benefits. For example, a single CAD environment can enable a “design anywhere – build anywhere” strategy. This approach allows companies to rapidly adjust to market changes and resource shortages by offering the ability to transfer design or production to new facilities without concern for incompatible design data, tools, or processes.
From the IT perspective, consolidation provides the ability to focus resources on a smaller number of solutions. This reduces workload and cost and allows IT to provide a higher level of business support with today’s lean organizations. Of course not all businesses have the opportunity to unify their CAD solutions due to customer and supplier constraints, but there are multiple advantages for those that can.
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[post_content] => Tech-Clarity Perspective: Reducing Non-Value Added Work in Engineering - Improving Efficiency with Real-Time Access to Design Information shares survey results from nearly 250 manufacturers identifying areas that hurt engineering efficiency and distract from developing better products. The study examines the practices of the “Top Performers,” those that are more profitable, to determine best practices to streamline access to design information.
Please enjoy the summary below, or click the report or title to download the full PDF (free of charge, no registration required, courtesy of Dassault Systemes).
For more information on accessing design data in real-time, please visit the Dassault Systemes Enovia Page.
Table of Contents
Executive Overview
Empower Engineers to Innovate
Identify Bottlenecks and Contributors to Non-Value Added Work
Recognize the Time Required for Check-ins
Understand the Impact of Outdated Information on Changes
Consider the Impact of Outdated Information on Collaboration
Identifying the Top Performers
What Sets Top Performers Apart?
Use Technology to Support Real-Time Communication
Consider the Security Risks of Email
Support Real-time CAD Updates
Conclusion
Recommendations
About the Author
About the Research
Executive Overview
To be successful in today’s market, companies need to keep engineers focused on developing differentiated products that stand out from the competition. Engineers can create this differentiation by developing products that offer higher quality, better performance, and greater innovation at a reasonable price. Unfortunately, engineers report that rather than focusing on this important work, on average, they spend a third of their time on non-value added work. Even worse, 20% of their time is spent working with outdated information, which often leads to wasted effort and rework. Providing engineers with real time access to design data, in the right context, is one way to improve efficiency and streamline engineering decisions.
To determine best practices for accessing design information, Tech-Clarity analyzed survey responses from nearly 250 manufacturers to understand how they manage data, communicate engineering changes, and collaborate with both internal and external members of the development team. The analysis separated respondents into two performance bands based on their ability to hit targets for five product development-related metrics. The “Top Performers” were identified as those who are better than their competitors at quickly and efficiently designing high quality, innovative products that meet cost targets. Then, researchers analyzed what Top Performers are doing differently compared to “Others.”
This report explores best practices for streamlining access to real time design data. It also exposes some challenges manufacturers should be aware of as they strive to maintain a competitive edge in today’s complex and cutthroat environment. With this information, manufacturers can plan for a design environment that will prepare them for long-term competitiveness.The research shows that compared to competitors, Top Performers are nearly 2-times more likely to maintain up-to-date models. The fact that they get real-time updates is supported by PDM/PLM.
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Tech-Clarity Perspective: Reducing Non-Value Added Work in Engineering – Improving Efficiency with Real-Time Access to Design Information shares survey results from nearly 250 manufacturers identifying areas that hurt engineering efficiency and distract from developing better products. The study examines the practices of the “Top Performers,” those that are more profitable, to determine best practices to streamline access to design…
Issue in Focus: Mastering the Development of Smart Products – Raising Process and Systems Maturity to Improve Quality and Time-to-Market discusses the impacts that developing “smart” products has on product design and development. The report shares best practices for developing these products and managing the complexity arising from the integration of mechanical, electrical, and software design elements…
Design Data Management Survey This survey is now closed. We are in the process of notifying the recipients of the gift cards. Thank you for your support. Please feel free to read the resulting report, The Facts about Managing Product Data. Please share your views on how manufacturers manage their engineering and design data. If you already completed the survey –>…
Developing the STEM Workforce of the Future: Partnering to Meet the Demand for Engineering and Manufacturing Talent discusses the shortcomings of the current education system in producing a sufficient number of qualified candidates to fill engineering and manufacturing jobs. The study doesn’t focus on the gap, but instead identifies some of the causes and explores…
Tech-Clarity Insight – Creating the Environment to Innovate, How Industry Leaders Put People, Processes, and Technology in Place to Drive Innovation shares our insights and the perspective of three leading companies on how to best create an atmosphere that fosters innovation. The report explains that companies must put a realistic improvement plan in place that…
Tech-Clarity is conducting a research study on how top performing manufacturers manage their product design process. Past research from Tech-Clarity found that top performers spend 25% less time on nonproductive data management tasks. That gives engineers more time to innovate or allows managers to significantly reduce design cycle times. We are conducting a new research…
Tech-Clarity’s Michelle Boucher joins Jeff Erno from GE, Bob Maffia from BAE, as well as Bill Ruccio and Kevin Baughan from Dassault Systèmes for an interactive panel discussion on the impact of the file on engineering. The discussion will take place at the Enovia Community Conference in Waltham, MA. The panel will explore the potential for…
Jim Brown of Tech-Clarity joined Carrie Nauyalis, NPD Solution Evangelist at Planview in this thirty minute webcast. The presentation shared how most companies lack consistency, transparency, and the right culture to successfully innovate and rapidly bring products to market. View a replay of the 30 minute Three Elements webcast presented by Planview (free, registration required)
Motorola Addresses Conflict Minerals with Compliance Infrastructure explains how Motorola extended the comprehensive platform that allows them to design products for environmental compliance to address US Dodd-Frank act conflict minerals requirements. The eBook explains how the process and software platform that enables Motorola to comply with RoHS, REACH, and other regulations gave them a tremendous head start when the need to track…
Tech-Clarity’s Regulatory Explosion Demands Product Development Changes to Ensure Compliance and Reduce Product Risk offers a compelling view of the growth in the number of global product regulations, the expanding scope of these mandates, and the increase in local variations. The graphic also shares the resulting business impact of this complexity and points out important benefits that…
This ebook, Science Lifecycle Management in the Enterprise Ecosystem, explains the value of Science Lifecycle Management (ScLM) solutions and how they complement other enterprise solutions like Product Lifecycle Management (PLM) and ERP. It provides a quick way to get up to speed on the ScLM vision by sharing insights from Unilever, Johnson & Johnson, and Eli…
Issue in Focus – The Evolution of Digital Prototyping – Extending “Right First Time” Value Beyond Design explains that manufacturers must go beyond getting form, fit, and function right to compete in today’s global markets. Digital prototyping offers tremendous business benefits by letting designers get innovative products right. But it also allows them to make intelligent tradeoffs to optimize products for…
Tech-Clarity’s Design Review Buyer’s Guide – Selecting the Right Visualization and Collaboration Solution helps manufacturers develop criteria to evaluate design review software based on a set of high level criteria. Tech-Clarity’s Buyer’s Guides go beyond software functionality to provide a framework of requirements that impact implementation success and long-term ROI, including: Software capabilities Implementation User adoption…
This eBook, A Guide to Manufacturing Transformation, discusses the current resurgence of global manufacturing and shares how ERP and PLM systems help. It offers advice for manufacturers to capitalize on new opportunities presented by the recovery and evolution of the manufacturing industry. The eBook is a collaboration between Cindy Jutras of Mint Jutras and Jim Brown…
Tech-Clarity Insight The Basics of Managing CAD – When Brute Force Fails and PDM is too Much explains the need to manage CAD files and the current options available to manufacturers. The report analyzes the positives and negatives of manually managed approaches, implementing PDM/PLM, and utilizing cloud-based file management services. The research then reviews the…
Tech-Clarity is pleased to announce the expansion of our research team! Industry veteran and former Aberdeen Group Senior Research Analyst Michelle Boucher joins Tech-Clarity as Vice President of Research covering engineering software. Michelle brings a wealth of depth in engineering, product development, and research. For more on Michelle’s background please visit her bio page. As…
Michelle Boucher is the Vice President of Research for Engineering Practices for research firm Tech-Clarity. Ms. Boucher has spent over 20 years in various roles in engineering, marketing, management, and as an analyst. She has broad experience with topics such as product design, simulation, systems engineering, mechatronics, embedded systems, PCB design, additive manufacturing, improving product performance,…
Issue in Focus Integrating Product Design and Development Environments – Battling Complexity, Improving Productivity, and Compressing Time discusses how a well-integrated CAD-PLM platform helps improve engineering and product development performance. This report describes the requirements and capabilities that manufacturers should look for in the latest generation of integrated systems for product design and development. Please…
Read Kalypso founding partner George Young and Tech-Clarity President Jim Brown discuss their perspectives on enabling software for NPDI in Consumer Goods Technology’s 2014 Readers Choice Awards for New Product Development and Introduction Software.
Tech-Clarity Insight – Consolidating CAD – The Benefits of a Unified CAD Strategy offers insight into the strategic value companies can achieve by standardizing on a single CAD package. The report explains how to calculate an ROI for CAD consolidation based on direct cost savings. Perhaps more importantly, the research identifies a number of strategic…